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脈沖袋式除塵器是在引進傳統(tǒng)除塵器技術(shù)基礎(chǔ)上,吸收德國除塵器技術(shù)優(yōu)點,生產(chǎn)的高效率除塵器。集合分室反吹和噴吹脈沖等類型除塵器的優(yōu)點,采用高能清灰和分式結(jié)構(gòu)離線清灰,具有清灰強度大、速度快、循環(huán)周期短等特點。
1、產(chǎn)品結(jié)構(gòu)
脈沖袋式除塵器(或稱‘除塵袋’)主要由噴吹管、電磁脈沖閥、氣包、文氏管、濾袋框架、控制儀、排灰裝置、除塵箱體、除塵濾袋、灰斗、支架、花板等結(jié)構(gòu)組成,其產(chǎn)品結(jié)構(gòu)示意圖如下:
2、工作原理
除塵器的主要工作原理如下:
含塵氣體由灰斗上部進風口進入后,在擋風板的作用下,氣流向上流動;
流速降低,部分大顆粒粉塵由于慣性力的作用被分離出來后落入灰斗;
含塵氣體進入中箱體經(jīng)濾袋的過濾凈化,粉塵被阻留在濾袋的外表面;
凈化后的氣體經(jīng)濾袋口進入上箱體,由出風口排出;
隨著濾袋表面粉塵的不斷增加,除塵器進出口的壓差也隨之上升;當除塵器阻力達到設(shè)定值時,控制系統(tǒng)發(fā)出清灰指令,清灰系統(tǒng)開始工作;通過電磁閥的開啟,實現(xiàn)清灰。
除塵器產(chǎn)品工作原理的gif動圖如下:
3、案例實拍
下面是除塵袋(除塵器)在破碎生產(chǎn)線中的使用場景,及案例實拍,效果圖如下:
高可靠性設(shè)計,保證除塵器隨主機長期穩(wěn)定運行,維護工作極少;
High reliability design ensures long-term stable operation of the dust collector with the main equipment, and less maintenance.
高適應性設(shè)計,除塵器可適應廣泛的大范圍含塵氣體;
High adaptability design ensures that it can be used for wide range of dusty air.
特殊的結(jié)構(gòu)設(shè)計加上嚴格的濾袋及零部件選用,除塵后的氣體含塵濃度完全能達到國家新的環(huán)保排放標準;
Special designed structure with strict selection of filter bags and parts, which ensures that the dust concentration after collecting can fully meet new national environmental emission standards.
優(yōu)化的進出風道設(shè)計,有利于均勻的氣流分布;
Optimized design of inlet and outlet of wind is conducive to even distribution or air.
防漏風設(shè)計,保證袋式收塵器的漏風率降至最低;
Leak-proof design ensures minimum air leakage chance of the bag type dust collector.
分體結(jié)構(gòu)設(shè)計,便于設(shè)備的運輸及安裝,并保證設(shè)備的制造精度;
Separated structure design makes it easy for transportation and installation, and ensures the manufacturing accuracy of the equipment.
低運行費用,優(yōu)化的工藝參數(shù)設(shè)計,有利于布袋收塵器低阻高效穩(wěn)定運行;
Low operating costs plus optimized design of technical data is conducive to the low dust resistance, stable and high efficient operation of the bag type dust collector.
降低系統(tǒng)能耗,同時有效減輕了濾袋的損耗及維護工作;
Decreased system energy consumption also effectively reduced the loss of the filter bag and maintenance work.
完善的系列化設(shè)計,可滿足多種塵源的粉塵治理需要;
Perfect design of the series ensures that it can meet dust collection requirement of variety dust.
標準化設(shè)計,可減少用戶備品備件的儲存量。
Standardized design reduced storage requirement of the spare part for the user.
山友重工脈沖袋式除塵器各系列型號產(chǎn)品的性能、參數(shù)如下表:
型號 | 過濾面積 (m2) | 處理風量(m3/h) | 入口濃度 (g/m3) | 運行阻力(Pa) | 過濾風速(m/min) | 出口濃度(g/m3) | 壓縮氣體耗量(m3/min) | 濾袋規(guī)格 (mm) | 濾袋條數(shù) | 重量(t) |
M60 | 60 | 5400-9000 | <1000 | 800-1800 | 1.5-2.5 | <100 | 0.24 | 126×2000 | 80 | 2.5 |
M95 | 95 | 8550-14250 | 0.38 | 120 | 4 | |||||
M130 | 130 | 11700-19500 | 0.52 | 160 | 4.7 | |||||
M160 | 160 | 1440-24000 | 0.57 | 200 | 5.4 | |||||
M190 | 190 | 17100-28500 | 0.62 | 240 | 6.5 | |||||
M220 | 220 | 19800-33000 | 0.66 | 280 | 7.7 | |||||
M250 | 250 | 22500-37500 | 0.75 | 320 | 8.6 | |||||
M270 | 270 | 24300-40500 | 0.8 | 126×2500 | 280 | 9 | ||||
M300 | 300 | 27000-45000 | 0.9 | 300 | 9.8 | |||||
M350 | 350 | 31500-52500 | 1.22 | 360 | 11.2 | |||||
M420 | 420 | 37800-63000 | 1.25 | 420 | 13.3 | |||||
M480 | 480 | 54000-70000 | 1.30 | 480 | 14.5 | |||||
Electrical requirement | 380V-420V, AC(50/60Hz) or according to local standard | |||||||||
Temperature range | -50℃ to 70℃ | |||||||||
Electric Control system | ABB & Schneider, PLC | |||||||||
Bag Material | Textile | |||||||||
Vibratility | Little | |||||||||
Cleaning method | Inhalation |