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脈沖袋式除塵器是在引進(jìn)傳統(tǒng)除塵器技術(shù)基礎(chǔ)上,吸收德國(guó)除塵器技術(shù)優(yōu)點(diǎn),生產(chǎn)的高效率除塵器。集合分室反吹和噴吹脈沖等類(lèi)型除塵器的優(yōu)點(diǎn),采用高能清灰和分式結(jié)構(gòu)離線清灰,具有清灰強(qiáng)度大、速度快、循環(huán)周期短等特點(diǎn)。
1、產(chǎn)品結(jié)構(gòu)
脈沖袋式除塵器(或稱(chēng)‘除塵袋’)主要由噴吹管、電磁脈沖閥、氣包、文氏管、濾袋框架、控制儀、排灰裝置、除塵箱體、除塵濾袋、灰斗、支架、花板等結(jié)構(gòu)組成,其產(chǎn)品結(jié)構(gòu)示意圖如下:
2、工作原理
除塵器的主要工作原理如下:
含塵氣體由灰斗上部進(jìn)風(fēng)口進(jìn)入后,在擋風(fēng)板的作用下,氣流向上流動(dòng);
流速降低,部分大顆粒粉塵由于慣性力的作用被分離出來(lái)后落入灰斗;
含塵氣體進(jìn)入中箱體經(jīng)濾袋的過(guò)濾凈化,粉塵被阻留在濾袋的外表面;
凈化后的氣體經(jīng)濾袋口進(jìn)入上箱體,由出風(fēng)口排出;
隨著濾袋表面粉塵的不斷增加,除塵器進(jìn)出口的壓差也隨之上升;當(dāng)除塵器阻力達(dá)到設(shè)定值時(shí),控制系統(tǒng)發(fā)出清灰指令,清灰系統(tǒng)開(kāi)始工作;通過(guò)電磁閥的開(kāi)啟,實(shí)現(xiàn)清灰。
除塵器產(chǎn)品工作原理的gif動(dòng)圖如下:
3、案例實(shí)拍
下面是除塵袋(除塵器)在破碎生產(chǎn)線中的使用場(chǎng)景,及案例實(shí)拍,效果圖如下:
高可靠性設(shè)計(jì),保證除塵器隨主機(jī)長(zhǎng)期穩(wěn)定運(yùn)行,維護(hù)工作極少;
High reliability design ensures long-term stable operation of the dust collector with the main equipment, and less maintenance.
高適應(yīng)性設(shè)計(jì),除塵器可適應(yīng)廣泛的大范圍含塵氣體;
High adaptability design ensures that it can be used for wide range of dusty air.
特殊的結(jié)構(gòu)設(shè)計(jì)加上嚴(yán)格的濾袋及零部件選用,除塵后的氣體含塵濃度完全能達(dá)到國(guó)家新的環(huán)保排放標(biāo)準(zhǔn);
Special designed structure with strict selection of filter bags and parts, which ensures that the dust concentration after collecting can fully meet new national environmental emission standards.
優(yōu)化的進(jìn)出風(fēng)道設(shè)計(jì),有利于均勻的氣流分布;
Optimized design of inlet and outlet of wind is conducive to even distribution or air.
防漏風(fēng)設(shè)計(jì),保證袋式收塵器的漏風(fēng)率降至最低;
Leak-proof design ensures minimum air leakage chance of the bag type dust collector.
分體結(jié)構(gòu)設(shè)計(jì),便于設(shè)備的運(yùn)輸及安裝,并保證設(shè)備的制造精度;
Separated structure design makes it easy for transportation and installation, and ensures the manufacturing accuracy of the equipment.
低運(yùn)行費(fèi)用,優(yōu)化的工藝參數(shù)設(shè)計(jì),有利于布袋收塵器低阻高效穩(wěn)定運(yùn)行;
Low operating costs plus optimized design of technical data is conducive to the low dust resistance, stable and high efficient operation of the bag type dust collector.
降低系統(tǒng)能耗,同時(shí)有效減輕了濾袋的損耗及維護(hù)工作;
Decreased system energy consumption also effectively reduced the loss of the filter bag and maintenance work.
完善的系列化設(shè)計(jì),可滿(mǎn)足多種塵源的粉塵治理需要;
Perfect design of the series ensures that it can meet dust collection requirement of variety dust.
標(biāo)準(zhǔn)化設(shè)計(jì),可減少用戶(hù)備品備件的儲(chǔ)存量。
Standardized design reduced storage requirement of the spare part for the user.
山友重工脈沖袋式除塵器各系列型號(hào)產(chǎn)品的性能、參數(shù)如下表:
型號(hào) | 過(guò)濾面積 (m2) | 處理風(fēng)量(m3/h) | 入口濃度 (g/m3) | 運(yùn)行阻力(Pa) | 過(guò)濾風(fēng)速(m/min) | 出口濃度(g/m3) | 壓縮氣體耗量(m3/min) | 濾袋規(guī)格 (mm) | 濾袋條數(shù) | 重量(t) |
M60 | 60 | 5400-9000 | <1000 | 800-1800 | 1.5-2.5 | <100 | 0.24 | 126×2000 | 80 | 2.5 |
M95 | 95 | 8550-14250 | 0.38 | 120 | 4 | |||||
M130 | 130 | 11700-19500 | 0.52 | 160 | 4.7 | |||||
M160 | 160 | 1440-24000 | 0.57 | 200 | 5.4 | |||||
M190 | 190 | 17100-28500 | 0.62 | 240 | 6.5 | |||||
M220 | 220 | 19800-33000 | 0.66 | 280 | 7.7 | |||||
M250 | 250 | 22500-37500 | 0.75 | 320 | 8.6 | |||||
M270 | 270 | 24300-40500 | 0.8 | 126×2500 | 280 | 9 | ||||
M300 | 300 | 27000-45000 | 0.9 | 300 | 9.8 | |||||
M350 | 350 | 31500-52500 | 1.22 | 360 | 11.2 | |||||
M420 | 420 | 37800-63000 | 1.25 | 420 | 13.3 | |||||
M480 | 480 | 54000-70000 | 1.30 | 480 | 14.5 | |||||
Electrical requirement | 380V-420V, AC(50/60Hz) or according to local standard | |||||||||
Temperature range | -50℃ to 70℃ | |||||||||
Electric Control system | ABB & Schneider, PLC | |||||||||
Bag Material | Textile | |||||||||
Vibratility | Little | |||||||||
Cleaning method | Inhalation |